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The Low-Cost Way to Stop Your Macbook Charger From Breaking

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I was in Varanasi, India, overlooking the sacred Ganges River when I noticed my Macbook Pro’s battery dropping. This happened quite often — it was three years old, and I’d beaten the hell out of it for at least two of those.

I pulled my charger out of my pack… and was broken-hearted to see that only the thick portion of the cord and the brick came out. The thin section of cable that ran from the brick to the laptop had torn off, and remained firmly inside the pack.

Oops.

The Problem

As much as I love Apple, it often does tend to lean towards form over function, and the Macbook Pro charger brick is a prime example of this.

The wire that runs to the power outlet is thick and robust. The line that runs to the laptop, though, is not. It’s thin and flimsy, with no support where it exits the brick. It takes a lot of strain and wears out quickly right in that exact spot.

Because the wiring is of a tubular construction, we can’t just splice it like a normal PC cord. I’ve gone through two of them this way in three years. Heavy use, sure, but it’s a portable computer after all.

I was horrified and panicked, but after some searching I found a local PC vendor with a very limited stock of Mac goodies, one of which was a brand-new power brick. For only $129, he would sell it to me. They were $69 at the time in the US but hey, beggars can’t be choosers.

To avoid having the same problem a few months later, I decided to work up a little hack to take the strain off that one weak spot. A toothpick and duct tape lasted about one week before it fell apart. My current hack is holding up well, however, and only takes about five minutes to complete.

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The Fix

You’ll need a knife, electrical tape, and a couple of matchsticks or something similar to use as a splint. We want to brace the section of cable right where it exits the power brick, to reduce wear and tear.

You can see this six-month-old cord is already developing a bulge: that’s where it will break if we don’t do something about it.

Macbook power adapter

Taking a small piece of electrical tape, I cut the heads off the matchsticks and put them on each side of the cord. Wrap electrical tape around them as tightly as you can — the stretchiness of this kind of tape really helps.

Take another piece or two and continue to wrap tightly along the cable, all the way past the matchsticks.

Macbook power adapter

Now, to keep the things really secure, I recommend creating a small, loose loop in the thin section of cable, and tightly taping it to the larger section.

Small cable ties work for this as well, but don’t pull them too tight — it’s possible to crush the small cable if you’re not careful. This also makes for a great spot to hold onto when you’re wrapping the cables up to put in your bag, helping keep the strain away from problem areas.

Macbook power adapter

Add a velcro cable wrap for the rest, and you’re good to go. It isn’t pretty, but it just may save you the freak-out I had on the banks of a holy river in India.


Images via author

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8 Comments

  1. Slap some Sugru on that! (you probably couldn’t find it in India, but it would be worth finding when you get the chance.) I’ll probably get a Macbook Air soon, and I’ve seen enough Apple cords break in this same spot to know that I’ll preemptively cover that section in Sugru.

  2. Dima @ Dima's Corner Dima @ Dima's Corner says:

    Nice. I have done the same with my iPhone cable as well. Duct tape works as well (as long as the isolation is not broken already) if you are on the road, I always carry a small roll with me.

  3. How long did this hack (with the matchsticks and electrical tape) hold up?

    1. I did something similar with paperclips and duct tape and it lasted for years. Looked funky and delicate, but worked great.

  4. Avatar Lionel E Santos says:

    Is ir safe to cover the whole cord and even the brick with electric tape? I just bought a Macbook Pro with a Magsafe 2 charger which has a reinforced cord holder so this hack is already applicable with the magsafe2.

    1. Dave Dean Dave Dean says:

      Yep, there’s no harm in putting electrical tape wherever you need to, other than directly covering the contacts or plug on either end.

  5. I experienced melting of the electric tape. I put it before I noticed any bulge on the cord. But soon the cord and the tape melted and the wires exposed.
    Later I had to change the charger itself..

  6. Form over function my great aunt Zelda! Mac does this purposefully to make more profit!

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